Since you're here, you probably already know what the C-One and RC-One are. Just in case you don't; they are performance engine packages developed by Malossi. They are based on Piaggio 49cc two-stroke engines, with some changes to address performance, strength and reliability. They are made with enough material to support large strokes and big bores and their flange mounting option for cylinders gives them greater freedom for cylinder designs that produce more power.
RC-One engines are 94cc (actually 93.4cc), with a 52mm bore and 44mm stroke. C-One engines are 70cc (actually 69.93cc), with a 47.6mm bore and 39.3mm stroke. The RC-One is only setup for flange mount cylinders. The C-One can use both flange mount and many Piaggio cylinders.
Even though the engines are based on a Piaggio design, they come in both Minarelli and Piaggio versions to make it easier to swap them into popular two-stroke scooters. The Piaggio cases have bottom motor mounts, the ability to use either drum or disc rear brake setups and the appropriate axle for Piaggio applications. The Minarelli versions use top motor mounts, are setup only for rear disc brakes, and come with an axle that fits some Minarelli wheels. Piaggio kits come in versions for 10" wheels or 12"-13" wheels, while Minarelli kits are only listed for 12"-13" wheels.
Both the C-One and RC-One can be purchased in package versions that include most parts needed to get the engine together, but they do not include every part and they are not assembled. If you don't want to assemble the engine, you will need to find someone that you trust to build it or find a retailer that assembles and sells complete engines. You can also buy individual components and piece together your own custom package. If you plan to use most of the package contents, it is probably best to purchase a package because it is discounted compared to buying each component individually. As I'm writing this, the current price for the RC-One package at one retailer is $3,699.99 (USD). It would cost $4,478.24 (USD) at the same retailer to purchase the same components individually. That's $778.25 more by purchasing parts separately and over a 19% difference in price. Be sure to plan carefully if you are doing a custom build so you can get the best deal.
Kit Components
Here's a list showing Malossi's engine kits and what part similarities and differences there are.C-One Minarelli | RC-One Minarelli | C-One Piaggio | RC-One Piaggio | |
---|---|---|---|---|
"Complete" Engine Kit | 4917548 | 4917546 | 4917553 10" Wheel 4917552 12"-13" Wheel | 4917551 10" Wheel 4917550 12"-13" Wheel |
Crankcase Kit | 5716654 | 5716668 | 5715844 | 5715845 |
Crankshaft | 5316005 39.3mm Stroke 85mm Conrod 12-13mm Pin | 5316029 44mm Stroke 90mm Conrod 13mm Pin | 5316005 39.3mm Stroke 85mm Conrod 12-13mm Pin | 5316029 44mm Stroke 90mm Conrod 13mm Pin |
Cylinder Kit | 3115901 47.6mm Bore | 3115883 52mm Bore | 3115901 47.6mm Bore | 3115883 52mm Bore |
Exhaust | 3217327 | 3217320 | 3215341 | 3216158 |
Carburetor Kit | 1613890.T0 21mm PHBG | 1616276 28mm VHST | 1613890.T0 21mm PHBG | 1616276 28mm VHST |
Gearbox Cover | 2514521 | 2514521 | 2514521 | 2514521 |
Primary Gears | 67 9080 14/39 (2.786:1) | 67 9080 14/39 (2.786:1) | 6711449 10" Wheel 16/37 (2.313:1) 67 9080 12"-13" Wheel 14/39 (2.786:1) | 6711449 10" Wheel 16/37 (2.313:1) 67 9080 12"-13" Wheel 14/39 (2.786:1) |
Secondary Gears | 67 9966 13/48 (3.692:1) | 67 9966 13/48 (3.692:1) | 67 9968 10" Wheel 14/47 (3.357:1) 67 9966 12"-13" Wheel 13/48 (3.692:1) | 67 9968 10" Wheel 14/47 (3.357:1) 67 9966 12"-13" Wheel 13/48 (3.692:1) |
CVT Cover Kit | 5717218 | 5717218 | 5717218 | 5717218 |
CVT Air Filter | 2517260 | 2517260 | 2517260 | 2517260 |
Over Range CVT | 6115781 | 6115781 | 6115781 | 6115781 |
Clutch Kit | 5214738 | 5214738 | 5214738 | 5214738 |
Mudguard | 4517008 | 4517008 | Not Included 10" Wheel 4517008 12"-13" Wheel | Not Included 10" Wheel 4517008 12"-13" Wheel |
Ignition | 5517975 | 5517975 | 5517975 | 5517975 |
Water Pump | 5616363 | 5616363 | 5616363 | 5616363 |
Parts, Fasteners & More
This section contains a detailed list of parts that I'm using for my Minarelli RC-One build, as well as replacement parts listings for many of the parts used and sometimes a few different choices. C-One and Piaggio parts may vary, but you can easily check part numbers in the kit listing above this section to see which components match up to the kit you're using. There's sure to be useful info here for any one of the engine kits.Malossi RC-One Minarelli Crankcase Kit | Malossi : 5716668 |
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Large Crankcase Half | Malossi : 5716653 |
Small Crankcase Half | Malossi : 5716652 |
Case Half Joining Bolts M6x1.0x45 (x6) & M6x1.0x80 (x1) | |
17x35x10 Engine Mount Bearings (x2) | Malossi : 6616766B Code : 6003Z |
8x20x19 Rear Shock Mount Bushing | Malossi : 0816463B |
7x9.5x10 Case Half Locating Dowels (x2) | |
20x30x5 CVT Side Crankshaft Seal | Malossi : 6615951E |
18x28x7 Stator Side Crankshaft Seal | Malossi : 66 9599B |
20x47x13.3 C4 2-Piece Spherical Roller Bearing CVT Side Crankshaft Bearing | Malossi : 6617151B |
20x47x12.7 C4 Roller Ball Bearing Stator Side Crankshaft Bearing | Malossi : 6616334B |
Crankshaft Bearing Kit Includes Both Crankshaft Bearings | Malossi : 6617154 |
Ignition Cover And Bolts M5x0.8x14 (x4) | Malossi : 2516232 |
X360 Intake Flange For 21-28mm Carburetors | Malossi : 0713233B |
Intake Rubber For 28-30mm DellOrto Carburetors 28mm Through, 35mm Mounting ID, 27mm L | Malossi : 1313799B |
M6x1.0x25 Intake Bolts (x4) M6 Washers (x4) | |
25-40mm Worm Drive Hose Clamp | |
20-32mm Worm Drive Hose Clamp | |
VL18 Reed Block Assembly With 0.3mm Reeds | Malossi : 2715810.C0 |
0.3mm Thick VL18 Reed Petals | Malossi : 2718471E |
0.23/0.28mm Thick VL18 Reed Petals | Malossi : 2718510 |
23mm ID VL18 Stuffer/Diffuser | Malossi : 1216132B |
26mm ID VL18 Stuffer/Diffuser | Malossi : 1214184B |
Water Connection Kit 18mm Hose Connection And 18.4x23.8x1.5 Aluminum Washer | Malossi : 1516211 |
M8x1.25 Nuts For Exhaust Mounts (x2) | |
Rear Axle For Minarelli | Malossi : 6716430B |
30x47x6 Rear Axle Seal | Malossi : 6616199B |
43.5x40x1.7 Rear Axle Circlip | Malossi : 3616544B |
16x22x12 Countershaft Needle Roller Bearing | Malossi : 6615717B SKF : HK 1612 |
17x40x12 C3 Roller Ball Bearing | Malossi : 6616543B Code : 6203-2RS |
Gear Oil Dipstick And O-Ring | Malossi : 1016171 |
M8x1.25x12 Gear Oil Drain Plug 8x14x0.85 Copper Gasket | Malossi : 1916212 |
90° Gear Oil Vent Fitting | Malossi : B15512E |
Other Intake Options | |
Malossi Intake For 26-30mm Carburetors 30mm Through, 35mm Mounting ID, 27mm L | Malossi : 02 6639B |
Malossi X360 Inclined Intake Kit For 32-34mm Carburetors 32mm Through, 40mm Mounting ID, 26mm L | Malossi : 2017669 |
Malossi MHR 28mm Carburetor & Filter Kit | Malossi : 1616276 |
Malossi MHR 28mm DellOrto VHST Carburetor Main Jet : 150 Pilot Jet : 33 Starter Jet : 60 Atomizer : 271HH Needle : D41 Needle Setting : Position 2 With 0.5mm Shim Needle Seat : 320 Idle Speed Screw : 5 Turns Out Mixture Screw : 4 Turns Out | Malossi : 7213519 |
Malossi MHR Angled Foam Pod Filter (60mm ID With 50mm Adapter) | Malossi : 0413527 |
Intake Rubber For 28-30mm DellOrto Carburetors 28mm Through, 35mm Mounting ID, 27mm L | Malossi : 1313799B |
32-50mm Worm Drive Hose Clamp | Malossi : 21 0777B |
50-70mm Worm Drive Hose Clamp | Malossi : 21 0872B |
Malossi MHR 52mm Bore Flange Mount Testa Rossa Cylinder Kit | Malossi : 3115883 |
13x17x17.7 Wrist Pin Bearing | Malossi : 6615509B |
Complete Gasket Set | Malossi : 1116078B |
Exhaust Flange O-Ring Set | Malossi : 1116138 |
M6x1.0x12 Exhaust Flange Bolts (x4) | |
Exhaust Flange Kit Flange, O-Rings, Bolts | Malossi : 1516188 |
Cylinder Bolt Kit M6x1.0x22 (x9), M5x0.8x8, 1/8" NPT Plug | Malossi : 191618 |
M7x1.0x45 Clyinder Flange Studs (x4) And Nuts (x4) | Malossi : 1916187 |
Water Connection Kit 18mm Hose Connection And 18.4x23.8x1.5 Aluminum Washer | Malossi : 1516211 |
52x0.8 Piston Ring | Malossi : 3515373B |
52mm Piston Kit : Size 0 (-0.01mm) | Malossi : 3416448 |
52mm Piston Kit : Size 00 | Malossi : 3416448.00 |
52mm Piston Kit : Size A (Standard) | Malossi : 3416448.A0 |
52mm Piston Kit : Size AA | Malossi : 3416448.AA |
52mm Piston Kit : Size B (+0.01mm) | Malossi : 3416448.B0 |
52mm Piston Kit : Size BB | Malossi : 3416448.BB |
52mm Piston Kit : Size C (+0.02mm) | Malossi : 3416448.C0 |
52mm Piston Kit : Size CC | Malossi : 3416448.CC |
52mm Piston Kit : Size D (+0.03mm) | Malossi : 3416448.D0 |
13x8.5x41 Wrist Pin Kit | Malossi : 2313049 |
13mm Piston Pin Circlip | Malossi : 3611632 |
52mm Cylinder, Gasket Kit And Piston Kit | Malossi : 3116434 |
52mm Modular Cylinder Head | Malossi : 3815884B |
Cylinder Head Cover | Malossi : 3815352B |
Malossi MHR Team Crankshaft 44mm Stroke, 13mm Pin, 90mm Rod | Malossi : 5317822 |
13x17x17.7 Wrist Pin Bearing | Malossi : 6615509B |
Water/Oil Pump Drive Pulley | Malossi : 61 9948B |
Variator Ramp Plate For Partially Splined Racing Crankshafts | Malossi : 2511197B |
M12x1.25 Flange Nuts (x2) For Flywheel And Variator | |
90mm Long, 13mm Pin Connecting Rod | Malossi : 5317901 |
3x12x5 Woodruff Key *Not required with some racing ignitions.* | Piaggio : 000267 |
Malossi MHR Team Testa Rossa 94cc RC-One Exhaust | Malossi : 3217320 |
Exhaust Hardware Kit 48mm Springs (x3), 8.3x20x13 Spacer, 8.5x20x26 Spacer M8x1.25x70 Bolt, M8x1.25x60 90° Flat Head Bolt, M8x1.25x45 90° Flat Head Bolt M8x1.25 Flange Nut, M8 Washer | Malossi : 2017337 |
Mounting Bracket With Flat Head Bolts And Spacers | Malossi : 18 9663B |
Silencer And Clamp | Malossi : 3217011 |
60mm Silencer Clamp | Malossi : 2111727B |
Pipe Only (No Silencer or Accessories) | Malossi : 3217321B |
Malossi Primary Gear Kit (Standard For 12"-13" Wheel Engine Kits) 14/39 (2.786:1) | Malossi : 67 9080 |
15x1 Circlip For Primary Shaft | Malossi : 3611398B |
Malossi Primary Gear Kit (Upgear For 12"-13" Wheel Engine Kits) 15/38 (2.533:1) | Malossi : 6713339 |
15x1 Circlip For Primary Shaft | Malossi : 3611398B |
Malossi Secondary Gear Kit 13/48 (3.692:1) | Malossi : 67 9966 |
Malossi MHR Roller Gearbox Cover | Malossi : 2514521 |
24x32x16 Needle Roller Bearing | Malossi : 6614581B |
17x40x12 C4 Roller Ball Bearing | Malossi : 6617162B Code : 6203 |
16x22x12 Needle Roller Bearing | Malossi : 66 8158B |
17x28x5 Primary Drive Shaft Seal | Malossi : 6614878B |
6.5x9.5x15 Dowel Pins (x2) | Malossi : 2615853E |
M6 x 1.0 x 40 (x5) Gearbox Cover Bolts | |
16x26x1 Countershaft Washers/Shims (x2) *May not be necessary.* | Piaggio : 288639 |
12x18x12 Primary Shaft Needle Roller Bearing *May not be necessary.* | FAG : HK1212B |
Malossi Air Force CVT Cover With Kickstart Hardware | Malossi : 5717218 |
8x28x9 Primary Drive Shaft Support Bearing *This is a metal shielded (Z) bearing. Rubber sealed (-2RS) bearings may perform better in this spot.* | Malossi : 6617116B Code : 638Z Code : 638-2RS |
M6x1.0x35 Cover Bolts (x15) And 6.5x9.5x15 Dowel Pins (x2) | Malossi : 2017196 |
Kickstart Lever And M6x1.0x25 Bolt | Malossi : 1718585 |
Kickstart Return Spring | Malossi : 2917109B |
Small Kickstart Gear And Circlip | Malossi : 6718586 |
Large Kickstart Gear | Piaggio : 831458 |
Large Kickstart Gear Shaft 16x24x0.6 Washer | |
Compensator Ring For Primary Drive Shaft Makes a tight fit between shaft and CVT cover bearing. | Piaggio : 478197 |
Malossi CVT Cover Air Filter And Scoop M5x0.8x16 Bolts (x2) And 5x6x5 Inserts (x3) | Malossi : 2517260 |
Malossi La Furia Rossa Over Range Kit | Malossi : 6115781 |
MHR Team 2 Variator Kit | Malossi : 5118238 |
Variator Moveable Half | Malossi : 6118237B |
Variator Fixed Half | Malossi : 6115790B |
14.8x22x49 Drive Boss | Malossi : 2318240B |
14.8x25x6 Variator Spacer | Malossi : 08 9748B |
Slides/Bushings For Ramp Plate (x3) | Malossi : 3711163 |
22x28x4 Variator Seals (x2) | Malossi : 6618241E |
7.1 MHR Grease (40g) | Malossi : 7615375B |
3.8g 19x15.5 Roller Weights (x6) | Malossi : 66 9420.Z0 |
4.3g 19x15.5 Roller Weights (x6) | Malossi : 66 9420.A0 |
Purple (+82%) Contra Spring For Piaggio/GY6 | Malossi : 298324.V0 |
Aluminum Rear Pulley Assembly | Malossi : 6114582 |
M28x1.0x4 Rear Pulley Nut | Malossi : 19 9057B |
12x18x0.5 Clutch Bell Spacer | Malossi : 1911195B |
Fixed Pulley Half With Drive Pins And Nut | Malossi : 6114308 |
Torque Driver With O-Rings And Grease | Malossi : 6114309 |
Torque Driver O-Ring Set | Malossi : 0616248 |
Torque Driver Cover/Spring Guide | Malossi : 2514311B |
Rear Pulley Rebuild Kit (Bearings And Circlip) | Malossi : 2011754 |
19x10.2x815 28° X-Kevlar Drive Belt | Malossi : 6115668 |
Starter Pawl | Malossi : 1917333B Piaggio : 877075 |
15mm ID Variator Shim Kit | Naraku : NK800.14 |
Stage6 Torque Control MKII 107mm Clutch | Stage6 : S6-5016618 |
Stage6 White (Soft) Clutch Springs | Stage6 : S6-50ET003 |
Stage6 Orange (Medium) Clutch Springs | Stage6 : S6-50ET002 |
Stage6 Red (Heavy) Clutch Springs | Stage6 : S6-50ET001 |
Purple (Extra Heavy) Clutch Springs | G-Force : CSS-MXR-2500 |
Replacement Screw Set | Stage6 : S6-50ET012 |
Stage6 R/T CNC 107mm 460g Clutch Bell | Stage6 : S6-5514017 |
M10x1.25 Clutch Nut | Piaggio : 289519 |
MVT Digital Direct Ignition For Piaggio 50 2T *This is not a direct fit for the C-One and RC-One!* It will require a custom mounting plate and rotor nut. | MVT : MVT-DD09 |
Ignition Coil | MVT : MVT-PX20 |
CDI | MVT : MVT-RJ34/63 |
Rotor | MVT : MVT-RT09DD |
NGK CR4 Spark Plug Wire With Cap | NGK : 8054 |
5K Ohm Resistor Plug Cap | NGK : LB05EP |
Denso Iridium Power Spark Plug | Denso : 5320 IW34 |
Wheels, Tires And Brake Parts | |
Yamaha Aerox 50 2T Wheels | |
Michelin PowerPure SC 130/60-13 (Front) | |
Michelin PowerPure SC 140/60-13 (Rear) | |
10mm 90 Degree Valve Stem (Front) | Amazon |
10mm Short Straight Valve Stem (Rear) | Amazon |
12x35x11 Front Wheel Bearings For 12mm Axle (x2) Use 10x35x11 (6300-2RS) for 10mm Axle. | Code : 6202-2RS |
20x35x7 Front Wheel Seals (x2) ID required will vary due to spacer sizes. | |
M10x1.25x15 Brake Disc Bolts (x3 front + x3 rear) | Motoforce : MF96.90035 |
Replay Wave 190mm Rear Brake Disc For Aerox/Nitro | P1178 |
Motoforce Wheel Hub For Aerox/Nitro | MotoForce : MF10.90100 |
Wheel Hub Spacers : 17.5x25x?? Spacers may be necessary to gain clearance and get the correct alignment for the brake caliper and rotor. I ended up with the dimensions listed, and 3-4mm thickness. Hub and other part variations may require different spacing. | |
Rear Wheel Bolts (x3) : M10x1.5x45 or M10x1.5x50 Use 50mm if using washers under bolts. | |
M14x1.5 Locknut For Rear Wheel Hub | Yamaha : 90185-14124-00 |
14.5x26x2 Washer For Rear Wheel Hub Nut | Yamaha : 90201-14740-00 |
Rear Brake Caliper For Aerox/Nitro | L-SA91992 |
M8x1.25x25 Rear Brake Caliper Bolts (x2) | |
Hydraulic Adjustable Brake Lever Pair | Amazon |
E-Ton 82" Rear Brake Hose Hose length and connection requirements will vary. | E-Ton : 812771 |
Missing Parts
This section contains a list of parts that are not included with the "complete" C-One and RC-One kits that you may need. These parts are also listed in the section above, but this is a quick way to see what's not there.Starter Pawl | Malossi : 1917333B Piaggio : 877075 |
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You'll need a starter pawl to lock into the Malossi variator's fixed half and engage the kickstart. It's a standard Piaggio part. I was told that ScooterTuning.Ca includes this now, but I have not verified. | |
16x26x1 Countershaft Washers/Shims (x2) | Piaggio : 288639 |
These may not be necessary. Piaggio final drive transmissions normally have 1 shim on each end of the countershaft (also called intermediate shaft). It looks like people have used these and left them out, and I haven't heard of any negative outcomes either way. If you install shims and the gears don't move easily after tightening all gearbox cover bolts to spec, remove the shims and see if the gears are free without them. | |
12x18x12 Primary Shaft Needle Roller Bearing | FAG : HK1212B |
This bearing can be installed in the crankcase side of the gearbox to provide additional support for the primary drive shaft. Original Piaggio engines don't appear to have a bearing here, but I have used Minarelli clone engines that can use either 1 bearing plus the CVT cover support or 2 bearings plus the cover support and using 2 bearings plus the cover has been the best option for me on those. | |
M6 x 1.0 x 40 (x5) Gearbox Cover Bolts | |
These are definitely necessary! If you prefer original Piaggio bolts, they are part number 414834. | |
Compensator Ring For Primary Drive Shaft | Piaggio : 478197 |
This ring makes a tight fit between the end of the primary drive shaft and the CVT cover bearing. This may help to reduce wear and noise. | |
M10x1.25 Clutch Nut | Piaggio : 289519 |
This flange nut holds the clutch assembly on the primary drive shaft. There's a Piaggio washer used under this nut in stock form, but it should not be necessary with the flange nut. If you'd like to use one, the washer is Piaggio part number 265300. | |
3x12x5 Woodruff Key | Piaggio : 000267 |
No woodruff key is included in the kit, but will be required if using the Malossi Selettra ignition and possibly others. You can pickup the Piaggio part or see if a local hardware store carries a key in the correct dimensions. | |
Spark Plug Wire | NGK : CR4 Stock # : 8054 |
No spark plug wire is included. Even if you opt to use an MVT Digital Direct ignition, it doesn't include a plug wire either. You'll need a solid core wire, most likely with a 90° cap that includes a 5K ohm resistor. I use the NGK part listed. You may also want to keep a spare cap around. I like the NGK LB05EP. | |
Denso Iridium Power Spark Plug | Denso : 5320 IW34 |
This is the spark plug specified by Malossi, but they don't include it. | |
Rear Wheel And Disc Brake | |
Depending on what configuration of the C-One or RC-One you're swapping into which scooter, you may or may not need some rear wheel and brake related parts. The Piaggio setups come with options that work with drum and disc wheels of various sizes. The Minarelli version of the RC-One will require a 12" or 13" rear wheel and rear disc brake. If your current setup doesn't meet those requirements, you'll need some swap parts. Most people use the rear wheel from a Yamaha Aerox 50 two-stroke. A hub mounts to the axle from the engine, and the disc brake rotor and wheel mount to the hub. You'll need an axle nut and washer, wheel mounting bolts and brake disc bolts. You'll also need a rear brake caliper setup and the hose and master cylinder/lever to actuate it. It can be another substantial expense, but you'll probably appreciate the improved rear brake with the power that these engines have. The components below are what I'm using to swap a Minarelli version RC-One into a Chinese scooter that was equipped with a 1E40QMB horizontal minarelli engine. What you use may vary. | |
Yamaha Aerox 50 2T Wheels | |
Michelin PowerPure SC 130/60-13 (Front) | |
Michelin PowerPure SC 140/60-13 (Rear) | |
10mm 90 Degree Valve Stem (Front) | Amazon |
10mm Short Straight Valve Stem (Rear) | Amazon |
12x35x11 Front Wheel Bearings For 12mm Axle (x2) Use 10x35x11 (6300-2RS) for 10mm Axle. | Code : 6202-2RS |
20x35x7 Front Wheel Seals (x2) ID required will vary due to spacer sizes. | |
M10x1.25x15 Brake Disc Bolts (x3 front + x3 rear) | Motoforce : MF96.90035 |
Replay Wave 190mm Rear Brake Disc For Aerox/Nitro | P1178 |
Motoforce Wheel Hub For Aerox/Nitro | MotoForce : MF10.90100 |
Rear Wheel Bolts (x3) : M10x1.5x45 or M10x1.5x50 Use 50mm if using washers under bolts. | |
M14x1.5 Locknut For Rear Wheel Hub | Yamaha : 90185-14124-00 |
14.5x26x2 Washer For Rear Wheel Hub Nut | Yamaha : 90201-14740-00 |
Rear Brake Caliper For Aerox/Nitro | L-SA91992 |
M8x1.25x25 Rear Brake Caliper Bolts (x2) | |
Hydraulic Adjustable Brake Lever Pair | Amazon |
E-Ton 82" Rear Brake Hose Hose length and connection requirements will vary. | E-Ton : 812771 |
Engine Mounting Tube And Circlips | |
No engine mount tube or circlips are included. You may be able to take these from the engine that is in your scooter now, or order new if you prefer. |
Specifications
This section contains a list of specs like clearances and torque specs that are handy to have for the C-One and RC-One.Engine Specs | ||
---|---|---|
C-One | RC-One | |
Bore | 47.6mm | 52mm |
Stroke | 39.3mm | 44mm |
Displacement | 69.93cc | 93.4cc |
Wrist Pin Diameter | 13mm | 13mm |
Connecting Rod Length | 85mm | 90mm |
Max Power | 25HP @ 14,000RPM | 31HP @ 13,800RPM |
Max Torque | 10LB-FT @ 13,800RPM | 14LB-FT @ 13,500RPM |
Exhaust Port Duration | 196° | 195.5° |
Transfer Port Duration | 130° | 130° |
Uncorrected Compression Ratio | 15.8:1 | 14.6:1 |
Combustion Chamber Volume | 4.8cc | 6.9cc |
Squish Clearance | 0.45mm | 0.55mm-0.6mm |
Piston Ring End Gap | 0.15mm 0.006" | 0.15mm 0.006" |
Piston To Cylinder Clearance | 0.048-0.056mm 0.0019-0.0022" | 0.048-0.056mm 0.0019-0.0022" |
Ignition Advance | 16° | 16° |
Torque Specs | |
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Engine Case Coupling Bolts | 8.9 lb-ft / 106 lb-in / 12 Nm / 1.2 kgm |
Intake/Reed Block Bolts | 7.4-8.1 lb-ft / 89-97 lb-in / 10-11 Nm / 1-1.1 kgm |
Cylinder Flange Mounting Nuts | 9.6 lb-ft / 115 lb-in / 13 Nm / 1.3 kgm |
Cylinder Head Bolts | 8.1 lb-ft / 97 lb-in / 11 Nm / 1.1 kgm |
Cylinder Head Cover Bolts | 8.1 lb-ft / 97 lb-in / 11 Nm / 1.1 kgm |
Spark Plug | 14.8-18.4 lb-ft / 177-221 lb-in / 20-25 Nm / 2-2.5 kgm |
Exhaust Mount Bolts | 16.2-17.7 lb-ft / 195-212 lb-in / 22-24 Nm / 2.2-2.3 kgm |
Flywheel/Rotor Nut | 29.5-32.5 lb-ft / 354-389 lb-in / 40-44 Nm / 4-4.4 kgm |
Gearbox Cover Bolts | 8.9 lb-ft / 106 lb-in / 12 Nm / 1.2 kgm |
Gear Oil Drain Plug | 3.7-7.4 lb-ft / 44-89 lb-in / 5-10 Nm / 0.5-1 kgm |
Variator Nut | 29.5-32.5 lb-ft / 354-389 lb-in / 40-44 Nm / 4-4.4 kgm |
Large Rear Pulley/Clutch Nut | 40.6 lb-ft / 487 lb-in / 55 Nm / 5.5 kgm |
Clutch Bell Nut | 29.5-32.5 lb-ft / 354-389 lb-in / 40-44 Nm / 4-4.4 kgm |
CVT Cover Bolts | 7.4-8.1 lb-ft / 89-97 lb-in / 10-11 Nm / 1-1.1 kgm |
Kickstart Lever Bolt | 8.9-9.6 lb-ft / 106-115 lb-in / 12-13 Nm / 1.2-1.3 kgm |
Yamaha Axle Nut | 88.5 lb-ft / 1,062 lb-in / 120 Nm / 12 kgm |
Yamaha M10 Brake Disc Bolts | 17 lb-ft / 204 lb-in / 23 Nm / 2.3 kgm |
Yamaha Wheel Bolts | 34.7 lb-ft / 416 lb-in / 47 Nm / 4.7 kgm |
Yamaha Brake Caliper Mount Bolts | 17 lb-ft / 204 lb-in / 23 Nm / 2.3 kgm |
Yamaha Brake Hose Banjo Bolts | 17 lb-ft / 204 lb-in / 23 Nm / 2.3 kgm |
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Much of the information compiled here was gathered from Malossi manuals & brochures. Torque specs are from Malossi instructions, Yamaha Aerox service manual or Piaggio Typhoon service manual. Some information was personally acquired or found via 49ccScoot.proboards.com.